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Gravel Lugged Frame Build Kit

Gravel Lugged Frame Build Kit

Adventure meets craftsmanship — lugged gravel geometry for serious exploration.

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Regular price £595.00
Regular price Sale price £595.00
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Our Gravel Lugged kit combines heat-treated bamboo tubes with pre-formed aluminium lugs — the fastest build method for a premium frame. Perfect for cyclists looking to take on any terrain, with ample bottle and rack mounts for long rides or bikepacking.

Build time: 15-25 hours across multiple weekends

Build with a buddy — get 15% off when you buy two kits!

Geometry & Sizing

Not sure which size? Send us your height and inside leg measurement — we'll recommend the perfect fit.

Email: hello@bamboobicycleclub.org

What's Included

  • 5 heat-treated Moso bamboo tubes (pre-shaped)
  • Pre-formed aluminium lugs + two-part epoxy resin
  • Plywood alignment jig for precise geometry
  • CNC machined headtube, BB shell (BSA 68mm) & dropouts
  • 15+ hours of step-by-step video tutorials
  • Community access — 4,000+ builders worldwide

Build Time: 15–25 Hours

Lugged construction is faster — pre-formed joints mean less wrapping time.

Prep: 2–3 hrs · Jig & tubes: 3–4 hrs · Bonding: 4–8 hrs · Curing: 24 hrs · Finishing: 4–6 hrs

Durability & Strength

Lifespan: 8–12 years with proper care

Tensile strength: ~28,000 PSI — comparable to mild steel

Failure rate: Under 1% across 4,000+ builds

Bamboo naturally absorbs road vibration better than metal, giving you a smoother, more comfortable ride. Tested with Swansea University.

Shipping & Customs

Ships to 36+ countries worldwide.

UK: £12, 5+ working days

EU & International: Confirmed at checkout

Full tracking on all orders. We ship twice a week from our London workshop.

Help & Support

You're not alone in this build.

  • 15+ hours of video tutorials
  • Active builder community (4,000+ members)
  • Comprehensive build guides
  • Direct support from James and the team

95% of our builders have zero prior experience.

View full details

Everything You Need

What's In The Box

Every kit includes everything to build a complete frame — no hidden extras

Bamboo Tube Set

5 heat-treated Moso bamboo tubes, pre-shaped and ready to build

Lugs & Epoxy

Pre-formed aluminium lugs with two-part epoxy resin — faster, simpler joints

Alignment Jig

Plywood jig — ensures your frame is straight and true

Metal Components

CNC machined headtube, BB shell (BSA 68mm), and dropouts

Video Tutorials

15+ hours of step-by-step guidance on YouTube

Builder Community

Join 4,000+ builders for support, tips, and inspiration

★★★★★

"The lugged construction made it so much more approachable. I was nervous but the result is rock solid."

Gravel Lugged Builder — Home kit build

Your Build Journey

Most builders spread this over a few weekends

1

2–3 hours

Unbox & Prepare

Fewer wrapping steps than tow kits. Lugs simplify the process.

2

3–4 hours

Jig Setup & Tube Prep

Set gravel geometry, fit bamboo into pre-formed lugs.

3

4–8 hours

Bonding

Epoxy the lugs in place. Less wrapping = faster build.

4

24 hours

Curing

Let the epoxy cure. One overnight wait.

5

4–6 hours

Finish & Fit

Sand, seal, and get ready for gravel.

Common Questions

Do I need special tools?

No power tools required. Basic hand tools: hacksaw, files, sandpaper, measuring tape, and a work surface. Everything else is in the kit.

What if I make a mistake?

Most mistakes are fixable. Epoxy can be sanded and re-applied. Bamboo is forgiving. If you're stuck, our community has seen every problem — someone will have the answer within hours.

What else do I need to complete the bike?

Fork, wheels, groupset, handlebars, saddle, and finishing components. We offer component packs with everything included, or source parts from any bike shop.

How strong is a bamboo frame?

~28,000 PSI tensile strength — comparable to mild steel, but lighter. Under 1% failure rate across 4,000+ builds since 2012. Tested with Swansea University.

Can I ride in the rain?

Yes. Finished frames are sealed with epoxy resin. Dry your bike after wet rides and store indoors.

How long will the frame last?

8–12 years with proper care. Many of our 2012 builds are still being ridden daily.

Complete Your Build

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